Revving Up Success

Transforming Automotive Electronics Supply Chain Visibility

THE CLIENT

A Tier 1 automotive electronics manufacturing company based in the UK, a market leader with a strong global presence.

THE CHALLENGE

The company was facing a severe lack of supply chain visibility due to inadequate technology. This resulted in inefficiencies, increased lead time, and an overall negative impact on profitability.

ASSESSMENT

Failed upgrades led to a 15% increase in errors, costing the company £1.2 million annually.

Inefficient scouting practices resulted in suboptimal technology choices, leading to £800,000 in additional operational costs.

Insufficient training led to a 10% decrease in productivity, costing £600,000 annually.

Lack of real-time tracking resulted in a 20% increase in stockouts, with a monetary impact of £1.5 million.

Increased from 5 to 18 within a year, costing the company an additional £2 million.

Extended by an average of 12 days per order, leading to lost revenue of £3 million annually.

SOLUTIONS

Integration of advanced supply chain management tools to improve real-time tracking and overall visibility.

Utilizing collaborative platforms to ensure alignment with suppliers and reduce lead time.

Comprehensive training programs to equip the staff with the necessary technological skills.

Continuous monitoring of the performance measures and timely interventions.

RESULTS

Short-Term (1 year)

Improved by 50%, saving £1 million.

Reduced by 7 days on average per order, recovering £2 million in revenue.

Decreased by 60%, saving £1.2 million in associated costs.

Long-Term (3 years)

Enhanced by 75%, leading to an overall cost saving of £5 million.

Increased to 90%, solidifying business relationships.ient training led to a 10% decrease in productivity, costing £600,000 annually.

Growth of 20% due to operational efficiency and cost savings.

Conclusion

This case study shows how targeted interventions can transform the supply chain visibility of a Tier 1 automotive electronics manufacturing company. 

By understanding the specific areas of concern and implementing tailored solutions, the company could achieve both short-term and long-term improvements, leading to substantial cost savings and efficiency gains. The integration of advanced technology, collaboration, and continuous monitoring proved crucial in turning around a situation that had a significant negative impact on the bottom line.

Note: The above values are estimated variables and are subject to change depending on the scope, volume, complexity, and unique circumstances of each client.

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